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concrete plant batching, also known as a batch plant, is equipment that combines various ingredients to form concrete. Some of these inputs include water, air, admixtures, sand, aggregate (rocks, gravel, etc.), fly ash, silica fume, slag, and cement. A concrete plant batching can have a variety of parts and accessories, including: mixers (either tilt drum or horizontal, or in some cases both), cement batchers, aggregate batchers, conveyors, radial stackers, aggregate bins, cement bins, heaters, chillers, cement silos, batch plant controls, and dust collectors.
There are five major systems of the concrete plant batching: mixing host, material weighing system, material conveying system, material storage system, control system and other ancillary facilities.
Stationary concrete plant batching is widely used for large and medium-sized construction work and infrastructure projects, such as commercial and residential properties, road construction, commercial concrete supply, etc. It is an ideal choice for the production of high-quality concrete with a large amount of demand.
1. Batching bin
2. Aggregate weighing scale
3. Flat belt conveyor
4. Inclined belt conveyor
5. Aggregate storage warehouse, mixing machine, powder weighing scale, water weighing scale are inside
6. Powder silo
7. Screw conveyor
8. Control room
9. Discharge port
Working principle
The aggregates in the aggregate bin of concrete plant batching are discharged into the aggregate measuring hopper through the discharge port for measurement. After measurement, the aggregates are discharged onto the running flat belt and sent to the inclined belt conveyor. The inclined belt conveyor transports the aggregates to the aggregate storage warehouse on the up of the mixer to waiting for instructions. At the same time, cement and fly ash are transported to their respective metering hoppers by screw conveyors for weighing, and water and admixtures are sent to their respective metering hoppers for weighing by water pumps and admixture pumps respectively. After weighing, according to the instructions issued by the control system, various materials are put into the mixer in turn for mixing. After the mixing is completed, open the discharge port of the mixer, discharge the concrete into the mixing transport through the discharge hopper, and then enter the next working cycle.
Related Equipment
| Model | HZS25 | HZS35 | HZS50 | HZS75 | HZS90 | HZS120 | HZS180 | |
| Theoretical Productivity(m3/h) | 25 | 35 | 50 | 75 | 90 | 120 | 180 | |
| Mixer | Model | JS500 | JS750 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 |
| Drive power(kw) | 18.5 | 30 | 2x18.5 | 2x30 | 2x30 | 2x37 | 2x55 | |
| Max. feeding material size(mm) | 80 | 80 | 80 | 80 | 80 | 80 | 80 | |
| Weighing Range | Aggregate | (0-1800kg)±2% | (0-2500kg)±2% | (0-2500kg)±2% | (0-3500kg)±2% | (0-3000)±2% | (4x2500kg)±2% | (4x3500kg)±2% |
| Cement | (0-300kg)±1% | (0-300kg)±1% | (0-500)±1% | (0-700)±1% | (0-700)±1% | (0-1100)±1% | (0-1600)±1% | |
| Fly ash | (0-250kg)±1% | (0-400)±1% | (0-400)±1% | (0-500)±1% | (0-600)±1% | |||
| Water | (0-150kg)±1% | (0-200)±1% | (0-300)±1% | (0-300)±1% | (0-500)±1% | (0-500)±1% | (0-800)±1% | |
| Admixture | (0-30kg)±1% | (0-30)±1% | (0-40)±1% | (0-40)±1% | (0-50)±1% | (0-80)±1% | (0-80)±1% | |
| Discharge Height(mm) | 3800mm | 3800mm | 3800mm | 3800mm | 4000mm | 4200mm | 4200mm | |
| Total Power(kw) | 35 | 55 | 75 | 110 | 110 | 145 | 190 | |
concrete plant batching is a combined device used to centrally mix concrete, also known as concrete precast yard. Due to the high degree of mechanization and automation of the concrete plant batching, the productivity is also very high, and it can ensure the quality of concrete and save cement. concrete plant batching is often used in large and medium-sized engineering construction such as water conservancy, electric power, bridges, etc. which is large where the is large concrete project volume, long construction period, and concentrated construction site. With the development of municipal construction, concrete plant batching that uses centralized mixing and provide commercial concrete have great advantages, so concrete plant batching has developed rapidly and created conditions for promoting concrete pumping construction and realizing the combined operation of mixing, conveying and pouring machinery.
The concrete plant batching has an overall modular design, simple and compact structure, suitable for container transportation.
Tai'an Chenli Construction Machinery Co., Ltd. is a technology-based company focusing on the development, design, manufacturing, engineering and service of intelligent complete equipment for building materials. Based on a deep understanding of building intelligent equipment, Taian Chenli is committed to providing users with "practical, efficient, low-carbon, environmentally friendly, intelligent and advanced" intelligent equipment products. In line with the product concept of "excellence in quality, simplicity to the extreme", committed to the high-tech development and application of intelligent equipment, energy-saving and environmentally friendly equipment for new building materials. The current leading products are cement small concrete batching plant , mortar production lines, tower type sand making machine, and environmental protection equipment for batching plants. The products win the trust of the market with high standards and high reliability, and are deeply trusted by users.
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