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Mortar batching plant is a production line used to produce dry mix mortar. Commonly used mortar batching plant types include station layout, stepped layout, tower layout, etc. The general process is to lift all pre-processed raw materials to the top of the raw material silo, rely on the weight of the raw materials themselves to naturally flow out of the silo, and become the final product after weighing, batching, mixing, packaging and other processes. The entire production process of mortar batching plant is completed under the operation of modern microcomputer control system. The operator only needs to specify the type and quantity of the product, and all other operations are automatically completed by the control system without manual intervention. The entire mortar batching plant adopts closed production system equipment, and the site is clean and free of dust pollution, ensuring the health of workers. The mortar batching plant has a modular structure, the production capacity can be connected with the market development, the batching accuracy is high, the use is flexible, and is easy to expand.
1,2,3: Silo for sand, cement, fly ash, etc.
4: Screw conveyor
5: Aggregate scale
6: Powder scale
7: Mixer
8: Finished product hopper
9: Packing machine
10: Additive tank
11: Additive scale
12: Additive warehouse pump
13: Control cabinet
14: Belt conveyor
15: Palletizer
Workflow
1. Fine sand(1), cement(2), and fly ash(3) are respectively fed into the aggregate scale(5) and powder scale(6) through a screw conveyor(4), and after weighing, the mixture fall into the mixer(7).
2. The additives in the additive tank(10) enter the additive scale(11), after weighing, the additives enter the warehouse pump(12). There is a pipeline connection between the warehouse pump and the mixer. The warehouse pump is pressurized and the high-pressure gas transports the additives to the mixer. Various materials are mixed evenly in the mixer and enter the finished product silo(8). The finished production is bagged by the packaging machine(9) and palletized by the palletizer(15) for easy loading.
| Structure Type | Equipment Model | Mixing Plant Model | Output(t/h) | Annual Output(10 thousand tons) |
| Special mortar production equipment | GCSE5 | WZ-1 | 5 | 2.5 |
| GCSE10 | WZ-2 | 10 | 5 | |
| Stepped station | GCSZ40 | WZ-6 | 40 | 20 |
| GCSZ60 | WZ-10 | 60 | 30 | |
| GCSZ80 | WZ-13 | 80 | 40 | |
| Tower style | GCSH40 | WZ-6 | 40 | 20 |
| GCSH60 | WZ-10 | 60 | 30 | |
| GCSH80 | WZ-13 | 80 | 40 |
The mortar batching plant has an overall modular design, simple and compact structure, suitable for container transportation.
Tai'an Chenli Construction Machinery Co., Ltd. is a technology-based company focusing on the development, design, manufacturing, engineering and service of intelligent complete equipment for building materials. Based on a deep understanding of building intelligent equipment, Taian Chenli is committed to providing users with "practical, efficient, low-carbon, environmentally friendly, intelligent and advanced" intelligent equipment products. In line with the product concept of "excellence in quality, simplicity to the extreme", committed to the high-tech development and application of intelligent equipment, energy-saving and environmentally friendly equipment for new building materials. The current leading products are cement small concrete batching plant , mortar production lines, tower type sand making machine, and environmental protection equipment for batching plants. The products win the trust of the market with high standards and high reliability, and are deeply trusted by users.
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